China Custom Wd Type Heavy-Duty Cross Shaft Universal Coupling for Industrial Vehicle and Rig universal coupling

Product Description

Product Description

 

 

Product Parameters

 

product Wd Type Cross Shaft Universal Coupling for Industrial Vehicle
material stainless steel , iron , aluminum ,bronze ,carbon steel ,brass etc .
size ISO standard  ,customer requirements
kind expansion sleeve Z1/Z2/Z3/Z4/Z5/Z6/Z7/Z8/Z9/Z10/Z11/Z12/Z13/Z14/Z18/Z19
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001 ,SGS
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

workshop & equipment

 

 

 

 

Production process

 

Certifications

 

 

Our Advantages

 

1  . Prioritized Quality          
2  .Integrity-based Management
3  .Service Orientation
4  .150+  advanced equipment
5  .10000+  square meter  factory area
6  .200+ outstanding employees  
7  .90% employees have more than 10 year- working   experience in our factory
8  .36 technical staff
9  .certificate  ISO 9001 , SGS

10  . Customization support

11 .Excellent after-sales service

 

 

shipping

 

 

sample orders delivery time:
10-15 working days  as usual
15-20 working days  in busy season

large order leading time :
20-30 working days as usual
30-40 working days  in busy season

 

FAQ

1. why should you buy products from us not from other suppliers?
We are a 32 year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts . There are 150+ advanced equipment ,200+ excellent employees ,and 36 technical staff . what’s more ,we have got ISO9001 and SGS certificate .
2 .Do you accept small order?
If your order bearings are our standard size, we accept even 1pcs.

3 .How long is the delivery?
A: Small orders usually takes 10-15 working days,big order usually 20-35 days, depending on orders quantity and whether are standard size.

 

universal coupling

How to Install and Align a Universal Coupling in a Mechanical Assembly

Proper installation and alignment of a universal coupling are crucial for its efficient and reliable operation. Here are the steps to install and align a universal coupling in a mechanical assembly:

  1. Prepare the Coupling Components: Ensure that all the universal coupling components are clean and free from any dirt, debris, or damage. Verify that the shafts to be connected are appropriately sized and compatible with the coupling.
  2. Inspect the Coupling: Check the universal coupling’s spider or cross assembly for any signs of wear, cracks, or damage. Replace the spider if it shows any signs of deterioration.
  3. Align the Shafts: Position the two shafts that need to be connected to the universal coupling. Align the shafts as closely as possible, aiming for minimum misalignment. Ensure that the shafts are parallel and that the angular misalignment is within the coupling’s specified tolerance.
  4. Insert the Spider: Carefully insert the spider or cross assembly into the forks of the universal coupling. Make sure the spider is properly seated and fits securely in both forks.
  5. Secure the Coupling: Depending on the type of universal coupling, secure the forks onto the shafts using set screws, bolts, or clamps. Follow the manufacturer’s guidelines for the specific coupling model.
  6. Check for Free Movement: After securing the coupling, check that the spider allows for free movement of the shafts within the specified angular and axial limits. The shafts should rotate smoothly without any binding or interference.
  7. Perform a Trial Run: Before finalizing the installation, perform a trial run to ensure that the coupling operates smoothly and without any unusual vibrations or noises.
  8. Make Final Adjustments: If necessary, make minor adjustments to the alignment or coupling position to optimize the performance. Recheck the shaft alignment and ensure that it meets the required specifications.
  9. Tighten Fasteners: Once the alignment is satisfactory, tighten all the fasteners securely to prevent any movement or slippage during operation.
  10. Perform Regular Maintenance: Schedule regular inspections and maintenance for the universal coupling to ensure its continued performance and reliability. Lubricate the coupling as per the manufacturer’s recommendations to reduce wear and friction.

Remember that accurate alignment of the universal coupling will minimize stress on the shafts and extend the lifespan of the coupling and connected components. If you are unsure about the installation process or the coupling’s compatibility with your system, consult the manufacturer or a qualified engineer for guidance.

universal coupling

How do you select the right half coupling material based on the fluid or gas being conveyed?

When choosing the right half coupling material for a specific fluid or gas conveyance application, several factors need to be considered. The material selection is critical to ensure compatibility with the conveyed substance, prevent corrosion, and maintain the overall integrity of the coupling. Here are the steps to help select the appropriate half coupling material:

1. Identify the Conveyed Fluid or Gas: Determine the type of fluid or gas that will flow through the system. Consider factors such as the chemical composition, temperature, pressure, and whether it is corrosive or abrasive.

2. Check Material Compatibility: Ensure that the material of the half coupling is compatible with the conveyed substance. Some fluids or gases may react with certain materials, leading to corrosion or contamination. For example, corrosive chemicals may require corrosion-resistant materials such as stainless steel.

3. Consider Temperature and Pressure: High temperatures and pressures can affect the mechanical properties of the coupling material. Ensure that the selected material can withstand the operating conditions without compromising its structural integrity.

4. Corrosion Resistance: If the conveyed substance is corrosive, select a material that offers high corrosion resistance. Stainless steel, for instance, is known for its excellent corrosion resistance properties.

5. Abrasion Resistance: For applications involving abrasive fluids or gases, choose a material that can withstand wear and erosion. Hardened materials or those with protective coatings may be suitable.

6. Compliance with Standards: Consider whether there are specific industry standards or regulations that dictate the choice of material for certain applications. Ensure that the selected material meets these standards, especially in critical industries like food, pharmaceuticals, or petrochemicals.

7. Budget and Availability: Take into account the cost of the material and its availability. Some specialized materials may be more expensive or harder to obtain, so it’s essential to balance performance requirements with budget constraints.

8. Seek Expert Advice: If unsure about the best material choice, consult with coupling manufacturers or industry experts who can provide guidance based on the specific application requirements.

By carefully considering the conveyed fluid or gas, the operating conditions, and the material properties, it is possible to select the right half coupling material that ensures reliable and safe conveyance in the system.

universal coupling

Advantages of Using a Universal Coupling in a Drive System

A universal coupling, also known as a universal joint or U-joint, offers several advantages when used in a drive system:

  • Flexibility: Universal couplings can transmit torque and rotation between shafts that are not in a straight line and have angular misalignment. This flexibility allows for easier design and installation of the drive system, especially in applications where the shafts are not perfectly aligned.
  • Angular Misalignment Compensation: The universal joint can handle angular misalignment between the connected shafts, making it suitable for applications where the shafts are at different angles to each other. This feature helps reduce stress on the shafts and bearings, leading to extended component life.
  • Smooth Power Transmission: The double universal joint, also known as the double Cardan joint, can reduce the angular variation between the input and output shafts, resulting in smoother power transmission and reduced vibration in certain applications.
  • Constant Velocity: The constant velocity joint (CV joint) maintains a constant velocity ratio between the input and output shafts. This is particularly important in automotive drive shafts, especially in front-wheel-drive vehicles, where the drive shafts must adjust to changing angles as the wheels turn. The constant velocity feature provides a smoother ride and reduces vibration.
  • Compact Design: Universal couplings have a relatively simple design, which allows for a compact and lightweight construction. This is advantageous in applications where space and weight are critical factors.
  • Cost-Effective: Universal couplings are cost-effective compared to some other types of couplings, making them a popular choice for various mechanical systems.
  • Reliability: When properly lubricated and maintained, universal couplings can provide reliable and efficient power transmission for a long service life.
  • Versatility: Universal couplings are versatile and find applications in various industries, including automotive, aerospace, marine, industrial machinery, and power transmission systems.

In conclusion, the universal coupling’s ability to handle misalignment and provide flexibility in power transmission makes it a valuable component in many drive systems. Its advantages in compensating for angular misalignment, ensuring smooth power transmission, and offering a cost-effective and reliable solution have contributed to its widespread use in different mechanical applications.

China Custom Wd Type Heavy-Duty Cross Shaft Universal Coupling for Industrial Vehicle and Rig  universal couplingChina Custom Wd Type Heavy-Duty Cross Shaft Universal Coupling for Industrial Vehicle and Rig  universal coupling
editor by CX 2023-10-04

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